High Pressure Breathing Air Compressor
The High Pressure Breathing Air Compressor Manufacturer!
Shanghai Sollant Energy Saving Technology Co., Ltd. is a compressed air system manufacturer integrating R&D, production, sales, and service.
Why choose us
Quality Assurance
Sollant operates advanced production facilities and holds multiple international certifications such as iso9001 and ce, ensuring top-quality products that meet rigorous industry standards.
Good Service
Our professional manufacturing processes and dedicated r&d team allow us to deliver high-performance air compressors with fast lead times and reliable supply.
Fast Delivery
Sollant provides exceptional after-sales support with a skilled service team ready to assist customers worldwide.
Sales Market
Our main markets are in Europe and North America, which together account for over 70% of our total sales. We have established reliable distributor partnerships in key countries including the United States, Spain, Romania, Mexico, Iran, Saudi Arabia, Kenya, South Africa, Pakistan, Malaysia, Turkey, Australia, Ecuador, Russia, Kazakhstan, Uzbekistan, and more.
Advantages of High Pressure Breathing Air Compressor
Compressed Air System Efficiency
One of the key advantages of breathing compressed air systems is their efficiency. Compressed air can be easily stored and distributed throughout various applications, making it a versatile choice for many industries. The system allows for precise control and regulation of air pressure, ensuring optimal performance in diverse tasks.
Energy Saving in Air Compressors
Using compressed air for breathing purposes can save energy. Modern compressed air systems employ advanced technologies such as variable speed drives and energy-efficient components, significantly reducing power consumption. Industries can minimize their carbon footprint and achieve cost-effective operation by utilizing these features.
Repair Leaks With a Low Cost
Another advantage of breathing compressed air systems is the ability to repair them at low cost. Leaks are common in compressed air systems, resulting in energy waste and reduced system efficiency. However, since compressed air is non-toxic and readily available, it is easy to detect and repair problems without posing health risks. By promptly addressing leaks, businesses can save money by preventing unnecessary inefficiency.
Reduced Use of Pneumatic Tools
Breathing compressed air systems can lead to reduced dependence on pneumatic tools. Pneumatic tools, although widely used in various industries, require a constant supply of compressed air to function. By utilizing a separate compressed air system for breathing purposes, industries can allocate compressed air solely for respiratory needs, ensuring a safe and uninterrupted supply. This separation also eliminates the risk of contaminants or impurities entering the breathing air stream, enhancing overall workplace safety.
Air Intake
The process begins with the intake of ambient air. Breathing air compressors typically have an air intake filter, which prevents large particles, dust, and debris from entering the system. The intake point is usually placed in a clean environment to reduce the chances of contaminants being drawn into the compressor.
Compression
Once the air is drawn in, it enters the compression chamber. Here, the air is subjected to a series of compression stages, each increasing the pressure to the desired level. Breathing air compressors are designed to reach much higher pressures compared to conventional compressors, often ranging from 2000 to 6000 psi (pounds per square inch). The compression process generates a significant amount of heat, so cooling mechanisms (such as cooling fans or heat exchangers) are integrated to maintain safe operating temperatures.
Moisture and Oil Separation
During compression, moisture and oil particles can mix with the air. Moisture can lead to corrosion in air storage tanks and cause freezing in cold environments, while oil contamination can pose serious health hazards. The air passes through moisture separators and oil traps, which use centrifugal force and condensation to separate and collect these impurities.
Purification
This stage is crucial for ensuring that the air is safe to breathe. The purification system typically consists of a series of filters and a chemical scrubber. The filters remove particulate matter, while the scrubber eliminates carbon monoxide, hydrocarbons, and other harmful gases. Activated charcoal filters are commonly used to absorb oil vapors and odors, while molecular sieves are used to trap water vapor and reduce moisture content.
Pressure Regulation
After the air is purified, it is routed through a pressure regulation system. This ensures that the final output pressure is consistent and suitable for the intended application, whether filling diving cylinders or supplying a firefighter's SCBA. Pressure regulation is crucial for maintaining safe operating conditions and preventing over-pressurisation of the storage tanks.
Storage and Distribution
The purified and pressurised air is stored in high-pressure cylinders or tanks. For diving operations, the air is transferred to individual scuba tanks, while for industrial and firefighting applications, it is supplied directly to the user through a network of hoses and regulators. In both cases, maintaining the purity and pressure of the air during storage and distribution is of utmost importance.
Main Applications of High Pressure Breathing Air Compressor
Diving cylinder filling
Diving breathing applications: Diving clubs, diving enthusiasts, marine aquaculture, maritime rescue, shipboard equipment, underground operations, fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries provide divers with highly purified, clean, odorless, safe and reliable compressed breathing air. In environments where normal human breathing air cannot meet the needs of the human body, the air can be filled into high-pressure cylinders for human breathing.
Fire cylinder filling
Fire breathing application: equipped in each fire brigade gas supply station or various fire trucks, it provides on-site emergency air supply at the fire scene or during rescue and disaster relief, so that the majority of fire commanders and fighters can breathe highly purified, clean, odorless, safe and reliable compressed air in various environments such as thick smoke, toxic gas, steam or hypoxia, thereby ensuring that firefighters can safely and effectively carry out fire fighting, rescue, disaster relief and first aid.
Key Components of Breathing Air Compressors
Noise Levels: Enclosed vs. Open Frame
When choosing a compressor, noise level is a key factor—especially in shared or sensitive environments. There are two main types of compressors: enclosed or open frame.
Enclosed compressors are designed with sound-dampening cabinets that reduce noise to as low as 83 dB at 1 meter while protecting internal components from dust, moisture, and debris. They're ideal for fire stations or indoor installations where teams need to communicate easily.
Open-frame compressors, on the other hand, offer a more budget-friendly and accessible option for installations in dedicated rooms. While louder and more exposed to environmental elements, they feature a lower profile and cost, making them suitable for cost-sensitive applications.
Power Sources
The power source driving a breathing air compressor determines where and how it can be deployed, with significant implications for operational flexibility, maintenance requirements, and long-term costs. Three primary power options dominate the market: electric, gas, and diesel. However, the gold standard for indoor breathing air compressors is electric.
Electric Compressors
Electric-powered compressors represent the most common choice for permanent installations, offering clean and consistent operation.
Operating Stages
The stages of air compression determine performance, efficiency, and air quality. Nearly all breathing air compressors come in multi-stage forms, but there are a few nuances to consider.
Multi-Stage Compression
Multi-stage breathing air compressors typically come in two options: 3-stages or 4-stages.
Shipping
Compressor will be shipped via a reputable courier service to ensure timely delivery.
Shipping fees will be calculated based on the destination and weight of the package.
Customers will be provided with a tracking number to monitor the status of their shipment.